Vessel (heavy industry) painting heat dry facility

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Application

Vessel (heavy industry) Painting Heat Dry Facility

Hyundai Heavy Industry Co., Ltd. Vessel Painting facility
Hyundai Heavy Industry Co., Ltd. Naengcheon Logistic Center Vessel Outfit Painting facility
Hyundai Heavy Industry Co., Ltd. Vessel Block Painting Dry Facility

Power	220/380/440V 1~3Ph 50/60 Hz
Model Name	ICE104-EWTI(Selta Standard)	ICE102-EWTI(Large Object)	ICE100-EWTI(Large Natural Dry Yard)
DRY UNIT	30ST	40ST	30ST
Power Consumption	120Kw	160Kw	120Kw
Painted Film Temp	MAX 80℃
Irradiation Area	10000W x 12000L	10000W x 16000L	10000W x 12000L
Dry (Irradiation) Space	10000W x 12000L x3000H (360㎥)	10000W x 16000L x3000H (480㎥)	10000W x 12000L x3000H (360㎥)
Wave Guide Attached	10000W x 12000L x8000H (960㎥)	10000W x 16000L x8000H (1280㎥)	10000W x 12000L x8000H (960㎥)

※ Customer Tailored Manufacturing Service.

Comparison of ICE Far Infrared Dry Facility Dry Time with Natural Dry and Heat Blow facility

Dry time comparison in 4 times of painting -ICE far infrared dry facility with natural dry and heat blow dry facility-

UNIT/HOUR

	Natural Dry (A)				Heat Blow Dry Facility (B)				ICE far infrared dry facility (C)				Variation in dry time(A-C)				Remarks
	0℃	5℃	10℃	15℃	0℃	5℃	10℃	15℃	0℃	5℃	10℃	15℃	0℃	5℃	10℃	15℃	Remarks
One time painting Amercoat 68HS	Impossible	18	10	8	Impossible	15	8	6	4	4	4	4	Limitless	14	6	5	Atmosphere temperature of both heat blow dry and ICE far infrared dry are the same temperature as of the natural dry
2 times painting Amercoat 385PA	72	36	28	10	48	25	20	8	3	3	3	3	69	33	25	7
3 times painting Amercoat 385	72	36	28	10	48	25	20	8	3	3	3	3	69	33	25	7
4 times painting Amercoat 450HS	24	16	8	8	16	12	7	6	3	3	3	3	21	13	5	5
Total	168	106	74	36	112	77	55	28	13	13	13	13	Limitless	93	61	23

Characteristics of Facility

ICE Co., Ltd. developed the super high priced heat spreader material, the state of art product, for a normal price zone and manufactured this patented facility by using this material at the core parts, which has following characteristics.

1. Dries an object directly not heating ambient air temperature,
2. Consumes much lower level (1/4 ~ 1/5 level) of calorie (electricity) than existing dry facility does,
3. Allows heat dry possible even in out-door work site under sub zero temperature in winter,
4. Allows heat dry possible even in out-door work site under heavy rain in summer,
5. Provides special feature to lower humidity by dissolving moisture in the air without any cooling/dehumidifying process,
6. Prides in outstandingly lower power consumption than existing dehumidifying facility (1/6 ~ 1/10 level of the existing facility).
7. Shows excellent dehumidifying performance out door work site (under the marquee) in the rainy season.

Special Strong Points

Comparison of HSWG facility with Hyundai Heavy Industry Co., Ltd. existing facility.

Facility Item	Existing Facility (=Heat blow drying facility)	HSWG Facility (One since 2006 and the other since 2009 have been operating in Hyundai Heavy Industry Co., Ltd., Naengcheon Logistic Center )
Dimension of dry shop	43,200㎥ (20m(Width) * 90m(Length) * 24m(Height))
Fuel cost (1 charge: one train heat dry)	4,500,000won 2000×25×90 (Electric heater, fan capacity (kw) x 1 charge dry time(h) x electricity charges (won) *Electric heat blow capacity -2000kw (200kW X 10Sets)	48,600won 180×3×90 (HS module capacity(kw)x 1 charge dry time(h)x electricity charges(won)) *Suggested Capacity of facility: -180 kw
Dry Time	25hours	2hours 40minutes
Pre-heat between charge	Impossible (convection type)	Possible
Quality after drying	Convective heat transfer dries painted film first, which produces pin holes.	Dry begins at the inner area of the object by electromagnetic wave, which produces no pin hole.
Work Process	Arrange ->Painting ->heat dry-> cooling->discharging following to painting	Arrange ->pre-heating->painting -> 6 steps (3 hours for one step)of heat dry ->discharging following to painting
Atmosphere Environment (Greenhouse gases Emissions)	10.75 toe/charge	0.11 toe/charge
Energy Efficiency	Inefficient (Production process is very inefficient owing to heat dry by wrapping up a vessel part pipe (1000mm) with a heat blower vinyl cover)	Excellent (Lower energy loss thanks to Electromagnetic wave that dries inner part of the object first regardless ambient air te,perature)

Application

HSWG heat dry system ICECO english official website